Механична обработка на метали
Струговане, фрезоване, шлифоване, обработка на отливки и метални конструкции
# 1
CNC TURNING & TURN-MILLING SERVICES
Our state-of-the-art CNC turning center is powered by premier Haas and Goodway multi-axis machinery, engineered for high-precision, automated, and complex component manufacturing in a single setup.
Key Technical Parameters:
• Max Turning Diameter: up to 350 mm
• Max Turning Length: up to 624 mm
• Bar Capacity: up to Ø 51 mm
• Axis Capabilities: C-Axis & Y-Axis (off-center milling, flatting, side drilling, and tapping)
• Positioning Accuracy: down to 0.005 mm
Machinery Fleet & Automation:
• Equipment Fleet: High-performance Haas & Goodway CNC machine tools
• Live/Driven Tooling: Complete multi-process machining (turning & milling) without re-clamping
• Steady Rest (Lunette): High rigidity and high-precision processing for long shafts and slim components
• Automated Bar Feeders: Continuous bar-fed production on Haas and Goodway setups for max efficiency
• Robotic Part Loading / Unloading: Integrated robotic workpiece loading system for automated, high-volume series production with minimal cycle times
# 2
CNC MILLING (4-AXIS)
Our vertical machining capabilities are driven by robust Haas and First CNC machining centers, delivering high-precision milling for complex 3D geometries, structural components, and heavy-duty workpieces. Equipped with integrated 4th-axis rotary tables, we ensure maximum accuracy and reduced lead times through minimized re-clamping.
Key Technical Parameters:
• Working Envelope (X / Y / Z): up to 1,100 x 700 x 610 mm (FIRST MCV 1100)
• Compact & Precise Envelope: 1,016 x 406 x 406 mm (Haas TM-2P)
• Max Table Load: up to 1,000 kg (heavy workpiece capacity)
• Multi-Axis Capabilities: Integrated 4th-axis rotary tables for continuous and indexing multi-side machining
• Positioning Accuracy: High precision down to 0.005 mm with superior surface finish quality
Machining Operations & Features:
• Machinery Fleet: High-rigidity First MCV 1100 & versatile Haas TM-2P vertical machining centers
• Complex Geometries: 3D surface contouring, deep pocketing, precision boring, rigid tapping, and complex angular milling
• High-Efficiency Tooling: Optimized cutting parameters for alloy steels, stainless steel, aluminum, brass, and industrial plastics
• Batch Flexibility: Efficient setup for rapid prototyping, medium series, and batch production runs
# 3
SWISS-TYPE CNC AUTOMATIC LATHE – GOODWAY SW-32
The Goodway SW-32 Swiss-type turning center represents the pinnacle of high-precision, high-volume production for small-diameter, highly complex, and long, slender components. Utilizing a sliding headstock design with guide bushing, it delivers unmatched rigidity and elimination of workpiece deflection during turning.
Key Capabilities & Specifications:
• Machining Architecture: Swiss-type sliding headstock with guide bushing
• Max Bar Capacity: up to Ø 32 mm
• Multi-Axis Kinematics: Main & Sub-Spindle with C-Axis, Y-Axis capability
• Simultaneous Machining: Front and rear face simultaneous multi-tasking (turning, milling, cross-drilling, and tapping)
• High Precision: Tight tolerances down to 0.005 mm with high repeatability
Automation & High-Volume Efficiency:
• Automated Magazine Bar Feeder: Engineered for continuous 24/7 unassisted production runs
• Integrated Part Unloader & Conveyor: Automatic component unloading system preventing surface damage to sensitive, finished micro-parts
• Cycle Time Optimization: Multi-tool simultaneous cutting dramatically reduces unit cycle times
Ideal Applications:
• High-precision shafts, pins, needles, and micro-axles
• Hydraulic and pneumatic micro-fittings and valves
• Automotive, sensor housing, dental, and medical precision parts
# 4
SECONDARY, FINISHING & FABRICATION SERVICES
To deliver fully finished, drop-in components without relying on third-party vendors, our facility integrates comprehensive grinding, heat treatment, fabrication, and press capabilities under one roof.
Precision Grinding (Tight Tolerances & Fine Surface Finish)
• Cylindrical Grinding: Max work length up to 1,000 mm (TOS BU28-1000)
• Surface Grinding: Working envelope up to 600 x 200 mm (PRAGA 452 & SHPK 32.11)
• Precision Standards: Sub-micron dimensional consistency, concentricity control, and low Ra surface finishes for hydraulic seals, shafts, and bearing seats.
Induction Heat Treatment
• Surface Hardening Unit: High-frequency 25 kW induction hardening equipment
• Process Focus: Localized surface hardening for high-wear areas (shaft journal surfaces, wear rings, pin contact zones) while retaining a ductile core.
Metal Stamping, Pressing & Fabrication
• Press Capacity: Eccentric presses up to 63 tons & DUNKES hydraulic press (10 tons)
• Sheet & Plate Cutting: Guillotine shear (cutting length up to 200 mm, thickness up to 6 mm)
• Welding & Assembly: CO2 MIG/MAG welding (CLOS CK 166) and structural component assembly.
Manual Machining & Prototyping
• Universal Lathes (5 units): Max turning length up to L = 1,500 mm
• Universal Milling Machines (4 units): Table travel from L = 1,000 mm to 1,200 mm
• Application: Custom tooling, fixture building, rapid physical prototyping, and low-volume secondary repair operations.
Get in Touch
Phone: +359 889 206 801
E-mail: pcheli_ood@abv.bg
Working Hours
Mon – Fri: 9:00 AM – 6:00 PM (EET / UTC+2)
Sat – Sun: Closed
Address
6 Prohlada Str.
4262 Novakovo village
Plovdiv District, Bulgaria